1 October 2019

NEW POWERTRAIN DEVELOPMENT CENTRE ENHANCES PRODRIVE'S EV, HYBRID & ICE CAPABILITY

Prodrive has invested £5 million in a dedicated facility that will accelerate its development of the new generation of alternative-fuel powertrains and internal combustion engines

 

Prodrive has opened its new advanced Powertrain Development Centre (PDC), reaffirming its commitment to help the automotive and motorsport industry develop solutions for its biggest challenges.

Located at the Banbury headquarters of the world leading motorsport and advanced technology business, the purpose-built facility represents a £5 million investment and was constructed over a period of six months. Its installation reinforces Prodrive’s ability to develop the next generation of electric, hybrid and internal combustion engines for road and competition applications, while also strengthening the expertise and services that it offers existing motorsport and technology clients.

Core to the new Powertrain Development Centre is a 660 kW transient dyno, one of the most powerful of its kind in the UK, which with temperature, humidity and transient pressure-controlled induction air can replicate most running conditions, while also providing powerful cooling solutions for IC engines and electric vehicle (EV) components including batteries and motors. The ability to simulate near exact running conditions and replicate in vehicle transient operating cycles means the dyno is particularly suited to powertrain calibration, durability testing and performance development.

Able to handle engine outputs of up to 880hp, the dyno is located on an easily-adjustable, modular grid system. This ensures that Prodrive can efficiently tailor it to the layout of any powertrain including the ability to test a full four wheel drive electric/hybrid drivetrain.

Complementing the transient dyno cell is a dedicated engine build shop, fitted out by Dura, which can accommodate the assembly of up to 12 units. This capability, coupled with the PDC being adjacent to the main workshop, enhances Prodrive’s ability to build complete vehicles and cater for niche OEM projects requiring circa 200-300 units in short timeframes.

Should demand dictate, there is scope to double the size of the PDC. Prodrive has future-proofed the facility with the potential to add another identical test cell and engine build room, all without extending the existing building.

The creation of the PDC has been supported by OxLEP (Oxford Local Enterprise Partnership) via the government’s Local Growth Fund. The official backing recognises the relationship that Prodrive has established with the local community, being one of the region’s largest and most high-profile employers. The launch of the PDC supports 25 jobs in the area.

Arthur Shaw, chief engineer engines at Prodrive, said: “The PDC marks a massive step forward in terms of our engine development capability and complements our existing skills in the design and development of all types of powertrain. The high specification of our new dyno means we are in an even stronger position to develop and calibrate e  power train units, allowing our customers to enjoy potential savings in terms of cost and time in comparison to physical testing on the road or track. Additionally, with the new facility bringing the differing stages of our powertrain development all under one roof – spanning the build of the engine right through to its installation in a chassis – there are further efficiency benefits that can be passed on to customers.

“It’s one of the biggest investments that Prodrive has ever made, but with our motorsport operations continuing to grow at a pace and increasing enquiries for the development of complex electric vehicle and hybrid technology, now is the optimum time for us to introduce our Powertrain Development Centre,” he continued. “The significant expenditure underlines how committed we are to developing future powertrains and enhancing our service to our customers.

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Registered office: Prodrive Holdings Limited, Banbury, Oxfordshire, OX16 4XD
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